This flagship venture of Jansons is so popular that it almost stands synonymous to the group name among our happy customers. Emerged over years as the finest apparel makers, Jansons Textiles has a world class infrastructure with superior range facilities seldom found anywhere. Our top-notch production unit showcases advanced machinery that can weave and process enviable meters of fabric on a single day. Ultra care to perfect the product is taken in every step of manufacturing, with proper and creative involvement from talented staff.
Open-end yarn is produced by continuously pulling a yarn extended into the rotor. This yarn, which is produced by evaluating even the shortest fibres of cotton, is very economical. In order to ensure integrity, the number of twists must be higher than the ring system. This causes it to have a harder structure. Commonly used for courser count yarns.
State of the art shuttle less looms producing wide range of high quality fabrics with design perfection.
A comprehensive range of P.L.C. controlled OSTHOFF machines are used for the singeing process. These machines are known for their ability to give soft handle and add a lustre feel to the fabrics..
In continues bleaching range it combines the pre-treatment processes of textiles like desizing, scouring and bleaching in this machine itself. This minimises energy consumption and reduces number of operations.
Used predominantly for cellulosic material to give lustre. This process helps to increase the surface area and reflectance and gives good hand feel.
An automated KUSTERS dye padder with dye kitchen is used to dye the fabrics. The machine produces a vibrant range of colours and makes the fabrics look incredibly beautiful.
A set of auto rotary, flat bed printing machines which are capable of creating floral to blotch printing is used for the process. The machine has eight to twelve colour options, which helps produce fabrics in vibrant colours. An in-house designing and screen making studio with latest computer facilities and a team of experienced designers work relentlessly to create new designs and make fabrics look fashionable and trendy.
An auto controlled, MONTEX STENTER & PADMANGLE, complete with a set of BIANCO weft straighteners, is used for the process. The machine provides a rich finish to fabrics and sets the ergonomics of the fabrics with great precision and incredible speed.
Suitable for dyeing a wide range of fabric in rope form. Both light and heavy fabric can be processed easily with any fabric distortion by necessary arrangement. The fabric is processed very gently without tension and slippage.
Yarn dyeing is used to create interesting checks, stripes, and plaids with different coloured yarns in the weaving process. In yarn dyeing penetrates the fibres in the core of the yarn. In package dyeing, spools of yarn are stacked on perforated rods in a rack and immersed in a tank where dye is then forced outward from the rods under pressure
We use Italian made Stalam RF Yarn dryer machine for high efficient time saving drying. Fibre damaging in yarn is hugely avoided with this drying.
An anti-shrinkage finishing process to prevent dimensional alteration of fabrics.
100% Biological RO effluent treatment plant which helps to recycle 90% of the water used in the processing and evaporator with crystallizer technology recovers the salt added during the processing and to re-use the same.
Automation for kitchen towels, cushion covers and curtains with length slitting, & cross cutting
Auto spreader works in high speed over long time with stable quality and high productivity
Automatic length hemming improves productivity & quality and reduces man power
We have 550 Sewing machines and our sewing capacity is 4 million pcs per month! With line supervisors and quality controllers monitoring the quality of sewing all the time.
We have the blow filling machines with a capacity of filling 3000 Kgs per day.
Automatic stretch wrapping machine.
Fabric racking system helps to store 5 hundred thousand linear meters Finished Goods Warehouse capable to store for 10 high cube containers.
Jansons design and product development infrastructure consists an inhouse design team, ranging from CAD to textile and material experts, with dedicated teams for each of our key clients. We offer exclusivity through component innovation, and area one-stop-shop, delivering from concept to product for a wide range of product genres, price points, and lead times. As a company, we are always investing in new technologies and methods to stay relevant in a constantly changing world.
Jansons internal laboratories conduct performance testing and color approvals at various stages on raw materials, fabrics, garments and trims in accordance with international test standards. These standards include International, International Organization for Standardization (ISO) and British Standard (BS), along with our buyers’ in - house testing methods. Our internal laboratories ensure that the highest - quality product is produced, while simultaneously reducing lead-time through faster approvals on quality.